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Home > products > M22759 Hookup Wire > M22759/19 600V ETFE Lightweight Wire High Strength Silver-Coated Copper Alloy Wire

M22759/19 600V ETFE Lightweight Wire High Strength Silver-Coated Copper Alloy Wire

Product Details

Place of Origin: Shanghai, China

Brand Name: Bing Wire & Cable

Certification: ISO9001, RoHS

Model Number: M22759/19

Document: M22759-19.pdf

Payment & Shipping Terms

Minimum Order Quantity: 500M

Price: Negotiable

Packaging Details: 500m/Coil

Delivery Time: 7-15 working days

Payment Terms: T/T,Paypal

Supply Ability: 5,000m/ 7 working days

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Highlight:
Conductor Material:
Silver Plated Copper Alloy
Conductor Type:
Solid Or Stranded
Insulation Material:
Thin-Wall Extruded ETFE
Size:
20~26 AWG
Rated Voltage:
600V
Working Temperature:
-55~150℃
Color:
Customized
Sample:
Provided
Conductor Material:
Silver Plated Copper Alloy
Conductor Type:
Solid Or Stranded
Insulation Material:
Thin-Wall Extruded ETFE
Size:
20~26 AWG
Rated Voltage:
600V
Working Temperature:
-55~150℃
Color:
Customized
Sample:
Provided
M22759/19 600V ETFE Lightweight Wire High Strength Silver-Coated Copper Alloy Wire

Product Overview

MIL-W-22759/19 is a 600V ETFE lightweight wire featuring a high strength silver-coated copper alloy conductor. Rated for -55°C to +150°C, this Mil-Spec wire uses a thin extruded ETFE insulation to reduce overall diameter and harness weight without compromising dielectric strength.
The high strength silver-coated copper alloy conductor offers superior tensile strength and vibration resistance compared to standard copper, making it ideal for weight-critical aerospace, missile, and compact instrumentation wiring.

Key Features

Light-weight ETFE insulation — thinner extruded build reduces wire diameter and bundle mass compared to standard-wall ETFE constructions

High strength silver-coated copper alloy conductor — alloy substrate delivers better tensile strength and vibration resistance; silver coating ensures conductivity and corrosion protection

600V, -55°C to +150°C — ETFE chemistry maintains dielectric integrity and flexibility across extreme temperature swings

Broad AWG coverage — 26 AWG to 20 AWG in one specification, covering signal leads through power distribution feeds

Fluoropolyper resilience — resistant to aviation fluids, hydraulic fluids, solvents, ozone, and UV without cracking or softening

Available Configurations

Part Number AWG Con. Dia. (mm) Ins. Dia. Max (mm) Weight (kg/km)
M22759/19-26 26 0.48 0.86 2.03
M22759/19-24 24 0.61 0.97 2.85
M22759/19-22 22 0.76 1.14 4.26
M22759/19-20 20 0.97 1.35 6.60

Typical Applications

Aerospace & Spacecraft: Reduces harness weight for satellites and avionics.

Missile & UAV Systems: Withstands high vibration and fits in tight airframes.

Mili-tary Vehicles: Resists fuels and chemicals in crowded electronics bays.

Test Equipment: Flexible and durable for repeated routing in test rigs.

Design & Installation Notes

Bend radius — the light-weight ETFE build allows tighter bends than heavy-wall alternatives; follow manufacturer recommendations to avoid insulation damage

Termination — silver-coated conductors accept standard soldering and crimping; ETFE insulation is solder-iron resistant

Color coding — available in standard colors (black, brown, red, orange, yellow, green, blue, violet, gray, white); custom colors on request

Storage — cool, dry environment away from direct UV; ETFE is highly stable but prolonged sun exposure should be avoided

Frequently Asked Questions (FAQ)

Q: What does "light-weight" mean for ETFE insulation?A: "Light-weight" refers to a thinner insulation build compared to standard-wall ETFE constructions. This reduces overall cable diameter and weight while maintaining the same 600V dielectric rating and 150°C temperature capability. The trade-off is slightly reduced mechanical protection — acceptable in applications where routing space and mass are more critical than abrasion resistance.Q: Can M22759/19 be used in space applications?A: Yes. ETFE insulation has excellent outgassing characteristics, and the high strength silver-coated copper alloy conductor meets the mechanical and electrical requirements of spacecraft wiring. Confirm specific qualification requirements (radiation tolerance, vacuum compatibility) with your application engineer.Q: Can I solder terminations directly to M22759/19?A: Yes. The extruded ETFE insulation withstands standard soldering iron temperatures without melting or shrinking, and the silver-coated conductor provides reliable solderability for clean, durable terminations.Q: Is M22759/19 RoHS compliant?A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.

Get a Quote for MIL-W-22759/19 Wire

Need MIL-W-22759/19, M22759/19, or 600V ETFE lightweight wire / high strength silver-coated copper alloy wire? Share your AWG size, stranding, color, length, and quantity. We will provide pricing, lead time, and datasheet support.