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Home > products > M16878 Hookup Wire > MIL-W-16878/21 PTFE Insulated Equipment Wire 600V Tape-Wrapped Aerospace Wire

MIL-W-16878/21 PTFE Insulated Equipment Wire 600V Tape-Wrapped Aerospace Wire

Product Details

Place of Origin: Shanghai, China

Brand Name: Bing Wire & Cable

Certification: ISO9001, RoHS

Model Number: M16878/21

Document: M16878-21.pdf

Payment & Shipping Terms

Minimum Order Quantity: 500M

Price: Negotiable

Packaging Details: 500m/Coil

Delivery Time: 7-15 working days

Payment Terms: T/T,Paypal

Supply Ability: 5,000m/ 7 working days

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Highlight:
Conductor Material:
Sliver Plated Copper
Conductor Type:
Solid Or Stranded
Insulation Material:
PTFE Tape
Size:
32~10 AWG
Rated Voltage:
600V
Working Temperature:
-60~200℃
Color:
Customized
Sample:
Provided
Conductor Material:
Sliver Plated Copper
Conductor Type:
Solid Or Stranded
Insulation Material:
PTFE Tape
Size:
32~10 AWG
Rated Voltage:
600V
Working Temperature:
-60~200℃
Color:
Customized
Sample:
Provided
MIL-W-16878/21 PTFE Insulated Equipment Wire 600V Tape-Wrapped Aerospace Wire

Product Overview

MIL-W-16878/21 PTFE insulated equipment wire is a 600V, tape-wrapped aerospace hook-up wire built to MIL-W-16878/21 and NEMA HP-3 TYPE E. It uses a silver-plated copper stranded conductor with sintered PTFE tape insulation, delivering medium-wall construction, high dielectric strength, and reliable performance in demanding internal wiring applications.

For engineers comparing options in the MIL-W-16878 family, M16878/21 wire sits between thin-wall and extruded constructions. It offers higher voltage capability than M16878/20 and greater flexibility than extruded M16878/4, making it a practical choice when 600V rating and routability both matter.

Key Features and Benefits

600V AC rating: Medium-wall PTFE insulation supports higher voltage equipment wiring.

-60°C to +200°C operation: Suitable for continuous high-temperature use, with short-term tolerance up to 300°C.

Tape-wrapped PTFE construction: More flexible than extruded PTFE, easier to route in dense harnesses.

Silver-plated copper conductor: Provides good conductivity, solderability, and high-temperature performance.

Self-extinguishing insulation: PTFE does not melt or drip in flame and supports safer equipment design.

Strong chemical and moisture resistance: Resists acids, alkalis, solvents, UV, ozone, and humidity.

Stable electrical performance: High dielectric strength, low dielectric loss, and high volume resistivity.

Technical Specifications

Parameter Detail
Specification MIL-W-16878/21 / NEMA HP-3 TYPE E
Wire Type PTFE insulated equipment wire / tape-wrapped aerospace hook-up wire
Conductor Silver-plated copper, stranded
Insulation PTFE tape-wrapped and sintered
Wall Type Medium-wall
Rated Voltage 600V AC
Temperature Range -60°C to +200°C continuous
AWG Range Typically 32–10 AWG, custom sizes available
Colors Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Gray, White

Why Choose This M16878/21 Wire?

*Manufactured to MIL-W-16878/21 construction requirements

*Full traceability and consistent batch quality

*Available in multiple AWG sizes and strand constructions

*Custom colors, cut lengths, striping, and packaging

*Fast quotations and worldwide shipping

*Technical support for substitution, cross-reference, and specification confirmation

Typical Applications

MIL-W-16878/21 PTFE insulated equipment wire is commonly specified for internal wiring and equipment hook-up where voltage, temperature, and reliability requirements exceed ordinary hook-up wire.

*Aerospace equipment wiring and avionics harnesses

*Defense and government communication systems

*Industrial control panels and high-temperature equipment

*Power supplies, transformers, and instrumentation

*Medical devices requiring chemical resistance and thermal stability

*Test equipment and precision measurement systems

Frequently Asked Questions (FAQ)

Q: What is MIL-W-16878/21 wire?

A: MIL-W-16878/21 is a 600V PTFE insulated equipment wire with tape-wrapped insulation and a silver-plated copper stranded conductor. It is widely used for aerospace, industrial, and high-reliability equipment wiring.

Q: Is M16878/21 the same as MIL-W-16878/21?

A: Yes. M16878/21 is the common short designation for MIL-W-16878/21.

Q: What voltage is M16878/21 rated for?

A: M16878/21 is rated for 600V AC, making it suitable for equipment wiring that requires higher voltage capability than thin-wall 250V types.

Q: How does M16878/21 differ from M16878/20?

A: M16878/21 uses medium-wall tape-wrapped PTFE and is rated for 600V, while M16878/20 uses thin-wall tape-wrapped PTFE and is rated for 250V.

Q: How does M16878/21 differ from M16878/4?

A: Both are 600V, but M16878/21 is tape-wrapped and generally more flexible, while M16878/4 is extruded PTFE with a more uniform wall.

Q: Can M16878/21 be used at 200°C?

A: Yes. The standard silver-plated copper version supports continuous operation from -60°C to +200°C.

Q: Is this wire suitable for soldering?

A: Yes. PTFE tape-wrapped insulation resists soldering temperatures without melting or shrinking.

Q: What AWG sizes are available?

A: We typically supply 32–10 AWG. Custom strand constructions and other sizes can be quoted on request.

Q: Can you provide custom colors and cut lengths?

A: Yes. We support standard colors, custom color matching, striping, cut-to-length, and special packaging.

Q: Is M16878/21 RoHS compliant?

A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.

Request a Quote for MIL-W-16878/21 PTFE Equipment Wire

If you are sourcing MIL-W-16878/21, M16878/21, or 600V tape-wrapped aerospace hook-up wire, send us your AWG size, conductor construction, color, length, and quantity. We will reply with pricing, lead time, and datasheet support.