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Home > products > M16878 Hookup Wire > M16878/22 24AWG 1000V Mil-Spec Wire NEMA HP-3 Type EE with PTFE Tape Insulation

M16878/22 24AWG 1000V Mil-Spec Wire NEMA HP-3 Type EE with PTFE Tape Insulation

Product Details

Place of Origin: Shanghai, China

Brand Name: Bing Wire & Cable

Certification: ISO9001, RoHS

Model Number: M16878/22

Document: M16878-22.pdf

Payment & Shipping Terms

Minimum Order Quantity: 500M

Price: Negotiable

Packaging Details: 500m/Coil

Delivery Time: 7-15 working days

Payment Terms: T/T,Paypal

Supply Ability: 5,000m/ 7 working days

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Highlight:
Conductor Material:
Sliver Plated Copper
Conductor Type:
Solid Or Stranded
Insulation Material:
PTFE Tape
Size:
30~10 AWG
Rated Voltage:
1000V
Working Temperature:
-60~200℃
Color:
Customized
Sample:
Provided
Conductor Material:
Sliver Plated Copper
Conductor Type:
Solid Or Stranded
Insulation Material:
PTFE Tape
Size:
30~10 AWG
Rated Voltage:
1000V
Working Temperature:
-60~200℃
Color:
Customized
Sample:
Provided
M16878/22 24AWG 1000V Mil-Spec Wire NEMA HP-3 Type EE with PTFE Tape Insulation

Product Overview

Looking for a 1000V mil-spec wire that can handle heat, chemicals, and tight routing? MIL-W-16878/22 delivers. This NEMA HP-3 Type EE PTFE tape insulated wire uses a silver-plated copper stranded conductor with heavy-wall, sintered PTFE tape insulation — giving you high voltage, while keeping the flexibility that tape-wrapped construction is known for.


M16878/22 wire is rated for 1000V AC and continuous operation from -60°C to +200°C, making it a solid choice for high-voltage equipment wiring, aerospace harnesses, industrial controls, and other applications.

Key Features and Benefits

1000V AC rating: Heavy-wall PTFE insulation provides the dielectric strength needed for higher-voltage internal wiring.

Heat that doesn't quit: Continuous 200°C operation, short-term up to 300°C. PTFE won't melt or drip in flame.

Flexible tape-wrapped build: Easier to bend and route than extruded PTFE, especially in cramped panels or vibration-prone gear.

Chemically tough: Resists acids, alkalis, solvents, moisture, UV, and ozone. PTFE doesn't absorb water.

Solder-friendly: Insulation holds up under soldering heat without shrinking or deforming.

Clean electrical performance: High dielectric strength, low dielectric loss, and high volume resistivity.

Technical Specifications

Parameter Detail
Specification MIL-W-16878/22 / NEMA HP-3 TYPE EE
Wire Type 1000V mil-spec PTFE tape insulated wire
Conductor Silver-plated copper
Insulation PTFE tape-wrapped and sintered
Wall Type Heavy-wall
Rated Voltage 1000V AC
Temperature Range -60°C to +200°C continuous
AWG Range Typically 30–10 AWG, custom sizes available
Colors Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Gray, White

Sourcing M16878/22 Wire From US?

We manufacture MIL-W-16878/22 wire to consistent specifications with full traceability. Whether you need a small batch for prototyping or a production run, we can help with:

*Full AWG range with multiple strand constructions

*Custom colors, striping, cut lengths, and packaging

*Fast lead times and worldwide shipping

*Technical support for cross-referencing and spec confirmation

Typical Applications


MIL-W-16878/22 1000V mil-spec wire is specified when voltage, temperature, and long-term reliability all matter.

*Aerospace equipment wiring and high-reliability harnesses

*Defense and government communication systems

*Industrial control panels, power supplies, and high-temp equipment

*Transformer, instrumentation, and sensor wiring

*Medical devices requiring sterilization and chemical resistance

*Test and measurement equipment

Frequently Asked Questions (FAQ)

Q: What is MIL-W-16878/22 wire?A:MIL-W-16878/22 is a 1000V, heavy-wall, tape-wrapped PTFE insulated wire with a silver-plated copper conductor. It is equivalent to NEMA HP-3 TYPE EE.
Q: What makes M16878/22 different from M16878/21?A: M16878/22 has a heavy-wall insulation and is rated for 1000V, while M16878/21 has a medium-wall insulation and is rated for 600V.
Q: Can M16878/22 handle 200°C continuously?A: Yes. The standard silver-plated copper version supports continuous operation from -60°C to +200°C.
Q: Is tape-wrapped PTFE better than extruded PTFE?A: It depends on the application. Tape-wrapped PTFE is generally more flexible and easier to route. Extruded PTFE has a more uniform wall and may offer better abrasion resistance.
Q: What AWG sizes do you carry?A: We typically supply 30–10 AWG. Other sizes and strand constructions can be quoted on request.
Q: Can you provide custom colors?A: Yes. We offer standard colors and can support custom color matching, striping, and cut-to-length orders.
Q: Is M16878/22 RoHS compliant?A: RoHS-compliant options are available. Please confirm when requesting a quote.

Get a Quote for M16878/22 Wire

Need MIL-W-16878/22, M16878/22, or NEMA HP-3 Type EE PTFE tape insulated wire? Send us your AWG size, conductor construction, color, length, and quantity. We'll get back to you with pricing and lead time.