products

Home > products > M16878 Hookup Wire > M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring Cable

Catagories

Custom Cable Solutions

(7)

Contacts

Contacts: Miss. Emma Bai

Tel: 86--19370717369

Fax: 86--021-62456359

Chat Now

Mail Us

M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring Cable

Name: M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring Cable
Brand: Shanghai Bing Wire & Cable Co., Ltd.
SKU: M16878/27
Price: negotiable USD
Availability: InStock

Product Details

Place of Origin: Shanghai, China

Brand Name: Bing Wire & Cable

Certification: ISO9001, RoHS

Model Number: M16878/27

Document: M16878-27.pdf

Payment & Shipping Terms

Minimum Order Quantity: 500M

Price: Negotiable

Packaging Details: 500m/Coil

Delivery Time: 7-15 working days

Payment Terms: T/T,Paypal

Supply Ability: 5,000m/ 7 working days

Get Best Price

Chat Now

Product Details

Product Description

Highlight:

Conductor Material:	Nickel Plated Copper	Conductor Type:	Solid Or Stranded
Insulation Material:	Extruded PTFE	Size:	10~32 AWG
Rated Voltage:	1000V	Working Temperature:	-60~260℃
Color:	Customized	Sample:	Provided

Conductor Material:	Nickel Plated Copper
Conductor Type:	Solid Or Stranded
Insulation Material:	Extruded PTFE
Size:	10~32 AWG
Rated Voltage:	1000V
Working Temperature:	-60~260℃
Color:	Customized
Sample:	Provided

M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring Cable

Product Overview

MIL-W-16878/27 is a 260°C high temperature wire rated for 1000V AC, featuring extruded PTFE insulation and a nickel-plated copper conductor. Compliant with NEMA HP-3 Type EE, this heavy-wall cable delivers superior abrasion resistance and moisture protection through its monolithic insulation wall — making it the go-to industrial equipment wiring solution for oil & gas, power generation, and harsh process environments where dielectric integrity must be maintained over decades.

Available in 32–10 AWG with solid and stranded conductor options, M16878/27 combines the voltage headroom of a 1000V class with the thermal endurance of nickel plating, filling a critical niche between 600V medium-wall types and lower-rated mili-tary specifications.

Key Features

260°C high-temperature rating — nickel-plated copper conductor remains stable at temperatures where silver plating oxidizes and degrades

1000V AC heavy-wall dielectric strength — extruded PTFE provides robust insulation for high-voltage power distribution and instrument wiring

Monolithic extruded wall — seamless insulation layer delivers superior abrasion resistance and a continuous moisture barrier, outperforming tape-wrapped constructions in rugged environments

Solder-iron resistant — PTFE insulation survives soldering temperatures without melting, shrinking, or losing dielectric strength for reliable field terminations

Chemical inertness — resistant to drilling fluids, hydraulic oils, fuels, acids, solvents, and hydrocarbons commonly found in energy sector and industrial applications

Broad AWG range — 32–10 AWG covers everything from delicate sensor leads to high-current power feeds, with multi-strand configurations available

M16878/27 vs M16878/28:Selection Guide

Both types share the same nickel-plated copper conductor, 260°C rating, 1000V class, and heavy-wall profile — the insulation method determines which one fits your application:

Selection Factor	M16878/27 (Extruded)	M16878/28 (Tape-Wrapped)
Insulation Build	Extruded PTFE (monolithic)	PTFE tape-wrapped & sintered
Flexibility	Moderate — stiffer profile	Excellent — conforms to tight bends
Bend Recovery	Fair — retains bend shape	Superior — springs back after flexing
Abrasion Resistance	Excellent — solid wall shields conductor	Good — layered construction
Moisture Barrier	Superior — monolithic seal	Effective — sintered tape barrier
Vibration Tolerance	Good — rigid wall	High — layers dampen mechanical energy
Ideal Use Case	Fixed installs, abrasive environments, subsea	Dynamic routing, tight spaces, vibration-heavy

Available Configurations

Part Number	AWG	Stranding	Con. Dia. (mm)	Ins. Dia. Min. (mm)	Ins. Dia. Max. (mm)	Resistance (ohm/km)
M16878/27-32-7	32	7/40	0.31	0.91	1.12	2.03
M16878/27-30-7	30	7/38	0.31	0.97	1.17	2.35
M16878/27-30-19	30	19/42	0.31	0.97	1.17	2.34
M16878/27-28-7	28	7/36	0.38	0.99	1.24	2.62
M16878/27-28-19	28	19/40	0.38	1.04	1.24	2.88
M16878/27-26-7	26	7/34	0.48	1.14	1.35	3.54
M16878/27-26-19	26	19/38	0.48	1.14	1.35	3.70
M16878/27-24-7	24	7/32	0.61	1.27	1.47	4.62
M16878/27-24-19	24	19/36	0.61	1.27	1.47	4.78
M16878/27-22-7	22	7/30	0.76	1.42	1.63	6.19
M16878/27-22-19	22	19/34	0.76	1.42	1.63	6.55
M16878/27-20-7	20	7/28	0.97	1.63	1.82	8.65
M16878/27-20-19	20	19/32	0.97	1.63	1.83	9.18
M16878/27-18-7	18	7/26	1.22	1.88	2.13	12.36
M16878/27-18-19	18	19/30	1.19	1.88	2.13	12.65
M16878/27-16-19	16	19/29	1.35	2.11	2.41	16.26
M16878/27-14-19	14	19/27	1.70	2.49	2.90	24.19
M16878/27-12-19	12	19/25	2.13	2.97	3.38	36.72
M16878/27-10-37	10	37/26	2.74	3.48	3.89	54.52

Frequently Asked Questions (FAQ)

Q: What is MIL-W-16878/27 wire used for?A: MIL-W-16878/27 is a 260°C high temperature wire with extruded PTFE insulation and nickel-plated copper conductor, rated for 1000V AC. Equivalent to NEMA HP-3 Type EE, it is designed for high-voltage, high-temperature applications in oil & gas, power generation, and industrial processing where abrasion resistance and moisture protection are critical.

Q: How does M16878/27 differ from M16878/28?A: Both are 1000V heavy-wall types with nickel-plated copper conductors and 260°C ratings. The difference is insulation method: M16878/27 uses extruded PTFE (better abrasion resistance, superior moisture barrier, stiffer), while M16878/28 uses tape-wrapped PTFE (better flexibility, superior bend recovery, more vibration resistant). Select based on your mechanical routing requirements.

Q: Can M16878/27 replace M16878/25?A: Both use nickel-plated copper conductors and extruded PTFE insulation at 260°C. However, M16878/27 is heavy-wall rated for 1000V, while M16878/25 is medium-wall rated for 600V. They serve different voltage classes and are not direct substitutes unless your system voltage is 600V or below.

Q: What AWG sizes are available for M16878/27?A: MIL-W-16878/27 is available in 32–10 AWG with solid and stranded conductor options, including specialized multi-strand constructions such as 37/26 for the 10 AWG size. Specific strand configurations can be quoted on request.

Q: Can I solder terminations directly to M16878/27?A: Yes. The extruded PTFE insulation withstands soldering iron temperatures without melting, shrinking, or deforming, ensuring clean and reliable terminations even in remote field conditions.

Q: What makes nickel-plated copper better than silver-plated copper for high temperature?A: Nickel plating remains stable at temperatures up to 260°C, whereas silver plating can degrade, oxidize, or migrate at elevated temperatures, leading to increased contact resistance and potential failure. For applications running above 200°C, nickel plating is the preferred conductor finish.

Q: Is M16878/27 RoHS compliant?A: RoHS-compliant options are available. Please confirm your requirement when requesting a quote.

Get a Quote for MIL-W-16878/24 Wire

Need MIL-W-16878/27, M16878/27, or 260°C high temp wire / 1000V industrial equipment wiring cable? Share your AWG size, stranding, color, length, and quantity. We will provide pricing, lead time, and datasheet support.

Tags:

Semi-Rigid Coax

Spiral Microwave Coax

Low Loss Coax

RG Coax MIL-DTL-17

High Power RF Coax

Flexible Coax

Miniature Coax

Medical Coaxial Cable

Triaxial Cables

Extruded Hookup Wire

PTFE Insulated Wire

FEP Insulated Wire

ETFE Insulated Wire

PFA Insulated Wire

Tape Wrapped Wire

PTFE Taped Wires

Polyimide Taped Wires

Shielded Cables

Shielded Jacketed Cables

PTFE Insulated Cables

FEP Insulated Cables

ETFE Insulated Cables

Extra Flexible Cables

M16878 Hookup Wire

M22759 Hookup Wire

M27500 Cables

RF Cable Assemblies

Custom Cable Solutions

M16878/27 260°C High Temp Wire 1000V Extruded PTFE Industrial Equipment Wiring Cable

Product Overview

Key Features

M16878/27 vs M16878/28:Selection Guide

Available Configurations

Frequently Asked Questions (FAQ)

Get a Quote for MIL-W-16878/24 Wire

M16878 Hookup Wire,

Mil-Spec Hookup Wire,

Semi-Rigid Coax

Spiral Microwave Coax

Low Loss Coax

RG Coax MIL-DTL-17

High Power RF Coax

Flexible Coax

Triaxial Cables